Shaoxing Production Facility

Shaoxing Primary Coating Lines

Operating automated high-speed coating bays and continuous automated slitting rewinders. We supply bulk sublimation master rolls from 29gsm to 140gsm direct to overseas container ports without intermediary handling.

Manufacturing Sequence

From Pulp Base to Export Pallet

01
02
03
04

Base Pulp Web Feeding

Precision Chemical Coating

Automated Slitting Rewind

Moisture-Barrier Export Packing

Pure virgin wood pulp base reels mount on pneumatic tension shafts, calibrated for uniform feeding without edge deflection or tear.

Proprietary aqueous barrier chemistry is applied across micro-metered rollers, securing fast drying performance and 98% dye-release yields.

High-precision rotary blades slit master web rolls to custom metric or imperial widths up to 126 inches with clean edges.

Rolls receive multi-layer polyethylene shrink wrapping, reinforced molded end-caps, and fumigated export pallet stacking for ocean freight.

Quality Assurance Lab

In-Line Tolerance Verification

Weight Calibration

Grammage Uniformity Analysis

Continuous beta-gauge sensors monitor cross-web mass variation, enforcing strict ±1gsm tolerance limits across all 29gsm to 140gsm production runs.

Atmospheric Control

Equilibrium Climate Chambers

Batch test specimens undergo temperature and relative humidity cycling to guarantee anti-curl stability and tension feed reliability on high-speed printheads.

Color Yield Verification

High-Density Transfer Proofing

Production rolls are test-printed with reactive sublimation dyes on wide-format test plotters, validating 98% transfer yield and sharp line definition.

Verified Standards

Compliance and Plant Metrics

126 in

maximum master roll width

60,000 m²

facility floor area

ISO9001

certified manufacturing

98%

certified transfer yield

Schedule a Factory Audit

Coordinate an on-site technical inspection in Shaoxing or request a live video walkthrough of our coating lines and slitting bays.